Aggregate
is the formal name for crushed rock, for rock broken up before
use. Limestone or dolomite are the most common kinds of rock
crushed for aggregate. One very visible use of aggregate is
for "gravel" roads, roads where layers of crushed rock provide
a surface superior to that provided by soil or earth.
Each
piece of aggregate comes from the rock crusher as an angular
fragment. These rock fragments never quite fit together again,
leaving many small gaps, or pores, between solid bits of rock.
Water can drain easily through these pores, but they remain
open, even when compressed by a heavy load, because of contacts
between strong, difficult-to-compress, pieces of aggregate.
Limestone and dolomite make the best aggregate because they
are relatively soft. Sharp edges break off, leaving rounded
edges in contact with your 80,000 mile tires. Soft rocks are
also easier on rock crushers than hard rocks would be.
Good
think limestone is appropriate for aggregate. Crushed quartzite
is used for road metal. Quartzite is harder than steel, but
this quartzite is brittle and it shatters into splinters in
the crusher. Roads surfaced in quartzite aggregate are long
lasting but hard on tires. Edges remain sharp for years and
a fragment can penetrate a tire if wedged into the tread.
Russia
also has few good sources of limestone or dolomite for road
metal. For two centuries, this proved an advantage. Armies
of Napoleon and Hitler got bogged down in muddy Russian roads.
Supply lines were unreliable, cavalry and tanks immobilized,
artillery left deployed in a most inefficient manner. While
the U.S.A. built a network of strategic defense highways (the
Interstates) and a farm-to-market system of paved roads, Russia
viewed highways as potential invasion routes and allowed its
surface transportation system to remain dominated by canals,
rivers and railroads. Today, this lack of surface transportation
infrastructure poses a serious challenge to agricultural efficiency
in the former Soviet Union. Subsistence farmers might survive
without good roads, but unreliable or costly transportation
raise to cost and threaten the quality of food supplies.
Aggregate
is even more important for paved highways than it is for gravel
roads. Water is a highway’s enemy. The first attempts
to construct a log road through the Great Black Swamp of northwest
Ohio resulted in a turnpike that continuously sank into the
mud. Water-saturated soil (mud) flows under pressure. It moves
to the side, not simply downward. In some places along Ohio’s
log road, construction crews lost count of how many logs had
sunk out of sight into this apparently bottomless swamp. Freezing
water is also destructive. Water expands as it freezes, making
small holes larger and breaking apart the pavement.
A
well-engineered highway includes ditches and a bed of aggregate
to drain away the water. Pavement is supported by a thick
bed of aggregate, compacted by heavy rollers so that it will
not deform further by traffic, but retaining many pores through
which water can escape into drainage ditches. Aggregate is
also used to isolate foundations from damaging effects of
expansive soils.
The
main factor that determines the price of aggregate is the
cost of transportation from quarry to customer. A quarry 25
miles from a job might ship 8 loads per truck per day to that
job, while a quarry 50 miles away is limited to 4 loads per
truck per day. Most aggregate is used within 50 miles of the
quarry from which it is extracted. Loading and unloading railroad
cars or barges with aggregate raise costs.
Limestone
quarries impact the environment in a variety of ways. Truck
traffic (noise, exhaust, dust, traffic accidents, roads damaged
by heavy loads) is the most common complaint. Quarry operators
usually purchase buffer strips that keep dust and noise from
the quarry contained, but rock is frequently loosened by blasting.
Quarry blasts, even those too light to damage nearby structures,
disturb the neighbors. It is not uncommon for a quarry operator
to install a temporary vibration monitor to prove that ground
motions from blasts fall within permit limitations. Shots
while the monitor is running tend to be only fraction the
size of normal shots, but lawyers for the quarry use this
technical information to silence complaints. Once the vibration
monitoring contractor leaves, blasts return to their normal
levels. This is difficult to prove unless a permanent seismograph
station is in operation within 10 or 20 miles of the quarry.
Some
limestone quarries extend below the water table. When this
occurs, pumps are needed to keep equipment dry. In some cases,
the limestone is low permeability and water wells are not
seriously drawn down. However, some quarries have drained
the water from aquifers a mile or more from the quarry. Where
laws regarding groundwater ownership and theft are vague in
this matter, property owners seeking restoration of their
water supply face an uphill fight.
The
fact that many quarries fill with water after they close shows
that they are connected to groundwater aquifers (most geologists
already know this, but it is frequently useful to point to
evidence more obvious to the average citizen).
Limestone
forms on the floor of warm tropical seas. Unlike many chemicals,
calcium carbonate is less soluble in warm water than in cold
water. Many mollusks and coral colonies grow shells of calcium
carbonate in a crystalline form called aragonite. After these
animals die, seawater dissolves some of this chemical. When
CaCO3-saturated water moves from cold depths into
warm shallow waters, it precipitates out of solution but in
the more difficult to dissolve crystalline structure of calcite.
Limestone we mine today represents deposition on the floors
of prehistoric oceans. Today, thick beds of limestone and
dolomite (MgCO3) are accumulating in The Bahamas
and in shallow seas of the western Pacific.
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